Cyclo reducer servicing - KBK Engineering

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Cyclo reducer servicing

Serviced to divert existing machines

Repair of Sumitomo Heavy Industries’ HS-206 and HS10 series cyclo reducers. After disassembling and investigating the situation, repairs and assembly are carried out. Due to the limited interlocking, the maintenance was requested to utilise the existing machine.
For information on other types of gear reducer maintenance, gear production, repairs, achievements and examples of maintenance, see→Please see the dedicated page for reduction gear maintenance.

On-site removal and disassembly

サイクロ減速機搬入
Condition in which it was delivered. Exterior is dirty and paint is peeling
Casing being disassembled
サイクロ減速機分解
Bearings and eccentric plates are now visible. Continue disassembly
サイクロ減速機分解完了
Disassembly complete

Condition of components

リングギアピン
Ring gear pin
リングギアローラー
Pins
ベアリング
Bearings
オイルシール
Oil seals

Other parts were also inspected and replaced. Parts that were difficult to obtain were also properly addressed and re-used. Oil seal mating parts were repaired to prevent external oil leakage.

Assembly

Eccentric plates, inner and outer pins and rollers assembled
Assembly and painting complete

Integrated support from parts acquisition to maintenance and repair

By The availability of each component part, its diversion and other consumable parts, and whether they need to be replaced or not, are considered and prepared based on various factors, such as the situation, repair policy and availability, to ensure that the most appropriate maintenance is carried out.

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